水質達到一級A排放標準,為改善地球的水環境而努力
蘇州工業園區英瀚電力輔機有限公司是專業從事高效纖維過濾器系列水處理纖維過濾器的研發、設計和制造業務的專業廠家，公司的主導產品為獲得國家專利授權的孔隙調節型纖維過濾器，又名TWF扭轉式孔隙調節型纖維過濾器。公司自成立以來致力于在該領域精耕細作，掌握了PCF孔隙調節型纖維過濾器的核心技術，形成了以扭轉式PCF孔隙調節型纖維過濾器為主導產品，其余兩個系列的纖維過濾設備為輔助的全系列水處理纖維過濾設備的設計和生產能力，通過和眾多的工程公司合作，使公司的主導產品PCF孔隙調節型纖維過濾器在國內外一些工程項目中陸續得到了應用，解決了用戶的實際問題，受到了用戶的好評。
suzhou industrial park yinghan power auxiliary machine co., ltd，is a professional manufacturer specialized in the research, design and manufacturing of high-efficiency fiber filter series water treatment fiber filter. our leading product is the pore controllable fiber filter authorized by the national patent, also known as TWF pore controll fiber filter. Since its establishment, the company has been committed in this field, mastered the core technology of PCF pore controll fiber filter, The company has formed the design and production capacity of a complete series of water treatment fiber filtration equipment with twisting PCF pore controllable fiber filter as the leading product and the other two series of fiber filtration equipment as the auxiliary. Through cooperation with numerous engineering companies, the company's leading product PCF pore controll fiber filter has been successively obtained in some engineering projects at home and abroad, which has solved the user's practical problems and has been favorably received by the user.
PCF孔隙調節型纖維過濾器是目前最為先進的一種高效纖維過濾器。它的流速可以達到80～100m/h，具有流量大、占地面積小、過濾精度高，易于實現自動化運行等特點。我公司生產的孔隙調節型纖維過濾器更具有設計人性化、傳動阻力小等突出優點。
PCF pore controllable fibre filters are currently the most advanced fibre filter. It has a flow rate of 80 to 100m/h, with a large flow, small footprint, high filtration precision, and easy to achieve automation.
此外，本公司生產的用于工業鍋爐汽水取樣分析的SQZ系列水汽取樣設備也在電力、冶金、石化等行業得到了廣泛的應用。
In addition, the SQZ series of water sampling equipment produced by our company for the steam and water sampling analysis of the industrial boiler also has wide application in the fields of electric power, metallurgy and petrochemical industry.
公司生產廠占地面積1萬平方米，建筑面積5千平方米，主要設備有：等離子切割機、型材切割機、雙割炬切割機、自動切割機、剪板機、卷板機、彎板機、各類切削機床、各類起重設備、油壓機、彎管機、空壓機、壓力機、點焊機、可控硅電焊機、自動焊、超聲波測厚儀、X光射厚儀、超聲波和晶體管探傷儀等。
Company factory covers an area of 10000 square meters, construction area of 5000 square meters, the main equipment are: plasma cutting machine, profile cutting machine, double cutting torch cutting machine, automatic cutting machine, shearing machine, roll machine, bending machine, all kinds of cutting machine tools, all kinds of lifting equipment, hydraulic press, pipe bender, air compressor, pressing machine, spot welding machine, silicon controlled rectifier welding machine, automatic welding, ultrasonic thickness gauge, X-ray thickness gauge, ultrasonic flaw detector and transistor, etc.
公司的發展宗旨是：專一，專業，合作，共贏。今后，本公司將繼續秉承“服務客戶，質量保障”的原則，持續不斷地做好自身的主體業務，切實做好和工程公司和相關用戶的配合工作，為改善地球的水環境而努力。
The company's development purpose is: dedicated, professional, cooperation and win-win. In the future, the company will continue to adhere to the principle of "user first, quality first", continue to do its own main business, and work well with the engineering company and relevant users to work hard to improve the water environment of the earth.
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孔隙調節型纖維過濾器（PORE CONTROLLABLE FIBER BUNDLE FILTER)，又可稱為扭轉式纖維過濾器(TWISTING FILTER）。是一種利用經過特殊處理的長纖維為過濾介質的水過濾設備。針對傳統的纖維過濾設備過濾面積相對較小的缺點，該設備采用橫向流過濾方式，在不加大設備直徑的前提下有效地增加了過濾面積，提高了設備流量。上世紀九十年代國內率先有人提出扭轉式纖維過濾器的構思并加以實施。本公司在總結改善前人的技術基礎上，申請了相關的專利并獲得了授權。 Pore Controllable Fiber Bundle Filter, also can be referred to as TWISTING FIBER FILTER. The water filtration equipment which using a specially treated long fiber as the filtration medium. In view of the disadvantage of relatively small filtration area of traditional fiber filtration equipment, this equipment adopts the transverse flow filtration mode, which effectively increases the filtration area and increases the flow rate of the equipment without increasing the diameter of the equipment. In 1990s, the concept of twisting fiber filter was firstly put forward and implemented in China. On the basis of summarizing and improving previous technologies, our company has applied for relevant patents and obtained authorization.
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扭轉式孔隙調節型纖維過濾器是一種先進的過濾設備。它采用一種性能穩定、單絲強度高的柔軟、高強曲化纖維長絲作為濾材，配合電控系統，實現對原水的過濾處理，其具有過濾精度高、流量大、占地面積相對小等優點。
Twisting pore controll fiber filter is an advanced filter equipment. It USES a kind of stable performance, high strength single filament soft, high strength curved fiber filament as the filter material, with the electronic control system, to achieve the filtering of raw water treatment, which has the advantages of high filtering accuracy, large flow, relatively small cover area.
不同于傳統的縱向過濾方式，這種過濾器濾前水是橫向穿過濾層的，所以同樣直徑的設備，能夠實現較大的流速和流量。
Different from the traditional longitudinal flow filtration method, the incoming-water is transversely through the filtration layer, so with the same diameter the equipment can achieve a larger flow velocity and flow rate.
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如右圖中所示，設置在罐體外部的回轉機構驅動過濾單元旋轉，使PP絲束緊密纏繞在中心產水管上，形成均勻、微小、致密孔隙的過濾層。待濾水從外部通過該濾層進入中心產水管，從而對水中的污物起到截留和吸附作用。在過濾過程中，濾前水系沿水平方向穿過濾層，因為PP濾絲是按一定規律排列，所以不會產生偏流現象。
As shown in the figure on the right, the rotating units outside the tank drives the filtration module to rotate, so that the PP fiber bundle is tightly wound on the central tube，forming a uniform, tiny and dense porous filtration layer.through which the incoming water enters the central tube from the outside, thereby retaining and adsorbing the sewage in the water. In the process of filtration, the incoming water goes through the filtration layer in a horizontal direction. Because the PP filter wires are arranged in a certain rule, the bias phenomenon will not occur.
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“一定數量的柔細的PP纖維束沿縱向包裹在中心集水管上，構成一個過濾單元。根據過濾器規格大小的不同，在罐體內設置一套或四套過濾單元。”
A certain number of fine PP fiber bundles are longitudinally wrapped on the central gathering pipe to form a filter unit. One ｏｒ four sets of filter units are set in the tank according to the size of the filter specifications.
設備內四處濾筒的表面積大于罐體的橫截面積，因此其理論濾速最高可到100m/h。一般可達60～80m/h。以DN2000的扭轉式孔隙調節型纖維過濾器為例，其流量可達到200～300T/H，而普通的DN2000的高效纖維過濾器其常規流速為30m/h，相應的流量為94T/H。
The surface area of the four filter cartridge in the equipment is larger than the cross-sectional area of the tank, so its theoretical filtration rate can be up to 100m/h. Generally, it can reach 60 ~ 80m/h. For example, the flow rate of DN2000 torsional pore regulated fiber filter can reach 200 ~ 300T/H, while the conventional flow rate of DN2000 high efficiency fiber filter is 30m/ H, and the corresponding flow rate is 94T/H.
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當截留物增多，壓差（或流量、運行時間）達到設定值時，即自動進入反洗步驟。反洗時，外部的回轉機構驅動PP濾絲徹底放松，在反洗水流和清洗空氣的聯合作用下，把截留的污物洗脫并通過排污管路排出，清洗結束后可自動進入過濾狀態或進入待機狀態。
When withholding content increased, the differential pressure (flow rateor Running time) to set data, automatically enters backwashing steps. The rotating units outside the tank drives the filtration module thoroughly relaxed, under the joint action of the backwashing water and compresses air, the elution of sewage intercepted is discharged through the drainage pipe, after cleaning can automatically enter the filtering state ｏｒ into standby state.
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反洗時因為引入了清洗空氣，使PP濾絲在清洗過程中產生強烈的抖動并相互摩擦，加之清洗空氣的攜帶效應，使濾絲上的截留物很容易在反洗水流和清洗空氣的聯合沖刷下剝離下來。另外回轉機構在反洗過程中驅動濾絲重復若干次回轉和放松動作，有助于獲得類似洗衣機的更好的反洗效果。
The compressed clean air, make PP fiber bundle in the process of cleaning produce strong jitter and rubbing against each other, and Plus the carrying effect of cleaning air,the sewage intercepted on the fiberbundle can be easily peeled off by the combined washing water and cleaning air. In addition, the rotary mechanism drives the filter wire to repeat several times of rotation and relaxation during the backwashing process, which is helpful to obtain better backwashing effect similar to that of washing machine.
1.高濾速：過濾速度達到60～80m/h，可高可達100m/h，單機處理量300m3/h的孔隙調節型纖維過濾器設備直徑為DN2000MM，可大幅度減少設備的占地面積，同時也降低了配套閥門、控制附件的基建費用；
High strain rate：The filtration speed is up to 60 ~ 80m/h, and the maximum is up to 100m/h. The diameter of the twist pore control fiber filter equipment with a single processing capacity of 300m3/h is DN2000MM;
2.快速反洗：反洗徹底、迅速，一般3～5min可完成反洗過程；
Rapid backwashing：The reverse washing process can be completed in 3 ~ 5min.
3.優質濾材：采用優質的PP纖維束濾材，該濾材化學穩定性好，耐酸、堿、氧化劑，耐生物降解，對原水的水質變化具有良好的適應性；
High quality filter material：High quality PP fiber bundle filter material is adopted, which has good chemical stability, acid resistance, alkali resistance, oxidant resistance and biodegradation resistance, and has good adaptability to water quality changes of raw water.
4.低自用水耗：由于反洗效果好，所以在較短的時間內就能完成反洗過程，反洗自用水率為周期制水量的1～3％；
Low water consumption：Because of the good backwashing effect, the backwashing process can be completed in a relatively short time, the self-use rate of reverse washing is 1 ~ 3% of the periodic water yield.
5.一次性投資低：相同處理量，占地面積僅為傳統過濾器的1/3～1/2；
Low one-time investment：With the same processing capacity, the area is only 1/3 ~ 1/2 of the traditional filter.
6.低壓差過濾，能耗低：過濾終期水頭損失≤0.08Mpa；
Low pressure differential filtration, low energy consumption：Water head loss at the end of filtration is less than ｏｒ equal to 0.08Mpa.
7.維護簡單：濾材使用周期較長，更換方便，用時短；
Easy to maintain：The filter material has a long service life, and easy to ｒｅｐｌａｃｅ.
8.自動化程度高：可實現全自動運行；
with high level automation，Fully automatic operation can be realized.
9.高效、優質的水質：過濾精度可達2～5μm，對懸浮物的去除率可達到95％以上。
high efficiency and excellent water quality: The filtration accuracy can reach 2 ~ 5μm, and the removal rate of suspended solids can reach more than 95%.
扭轉式孔隙調節型纖維過濾器和其它類型過濾設備相比具有過濾效率高、同比體積小、自重輕、價格低廉（按單位制水量比較）等諸多優點。下表列舉了TWF孔隙調節型纖維過濾器和機械過濾器、高效纖維過濾器的技術指標對比（僅供參考）：
Compared with other types of filtration equipment, the twisting pore control fiber bundle filter has many advantages, such as high filtration efficiency, small volume, light weight and low price (according to the unit volume of water). The following table lists the comparison of technical indexes of TWF pore regulating fiber filter, mechanical filter and high-efficiency fiber filter (for reference only).
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對比項目items |
機械過濾器 |
高效纖維過濾器 |
扭轉式孔隙調節型纖維過濾器 |
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過濾方式 filter type |
表面過濾 |
深層過濾 depth filtration |
深層過濾 |
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過濾速度（m/h） Filtration velocity |
8～10 |
20～40 |
60～100 |
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濾材種類 Filter material types |
砂石 |
丙綸纖維 |
柔性曲化,高強度纖維絲束 |
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濾材更換 Filter material replacement |
不便 inconvenience |
不便 inconvenience |
便于更換 |
1.優質水 Quality Water
用于：生產與制造自來水、飲用水、純凈水、高純水、工業用水
For: production of tap water, drinking water, pure water, high pure water, industrial water
流程：A. 原水（低濁水：濃度≤100 mg/l）→微絮凝→PCF過濾器→后處理→出水
Process: A. Raw water (low turbidity water: concentration less than 100 mg/l) →micro-flocculation→ TWF filter →post-treatment→ effluent
B.原水（高濁水：濃度>100 mg/l）→混凝澄清→PCF過濾器→后處理→出水
B. Raw water (high turbidity water: concentration >100 mg/l) → coagulation clarification →TWF filter→ post-treatment →effluent
2.循環水 Recycled Water
用于：游泳池水處理、水族館水循環、水上樂園、人造景觀、淡水養殖
For: swimming pool water treatment, aquarium water circulation, water park, artificial landscape, freshwater aquaculture
流程：原水→毛發收集器→微絮凝→ PCF過濾器→循環使用
Process: raw water→ hair collector→ microflocculation →PCF filter →recycling.
3.中水回用 Reuse Of Reclaimed Water
用于：雜水回用、賓館中水處理、住宿區中水處理
For: miscellaneous water reuse, hotel water treatment, accommodation area water treatment
流程：待處理水→格柵→澄清沉淀、接觸氧化→微絮凝→PCF過濾器→消毒→回用
Process: to be treated water→grille→clarification precipitation→contact oxidation→microflocculation→PCF filter→disinfection→reuse
4.污水深度處理Sewage In--Depth Processing
用于：生活污水或工業廢水物化 /生化處理后出水的直接處理
Used for: direct treatment of effluent after physicochemical/biochemical treatment of domestic sewage ｏｒ industrial wastewater.
流程：廢水→初沉池→生化處理→混凝沉淀→PCF過濾器→回用
Process: wastewater→primary sedimentation tank→biochemical treatment→coagulation precipitation→PCF filter→ reuse
具體應用The Specific Application
1.軟化水系統前置過濾Prefiltration of softening water system
替代傳統機械過濾器，防止水中的懸浮物、膠體等雜質進入樹脂層，將樹脂包裹、污染，降低其交換功能，保證離子交換樹脂的周期制水量及再生效果。
ｒｅｐｌａｃｅ the traditional sand filter, prevent the impurities in water such as suspended matter and colloid from entering into the resin layer to wrap and contaminate the resin, reduce its exchange function, and ensure the periodic water production and regeneration effect of the ion exchange resin.
2.電廠冷凝器循環水處理Circulating water treatment for condenser in power plant
用于去除循環水中鐵銹、懸浮物、膠態金屬腐蝕產物，防止這些微小懸浮物和膠體顆粒進入凝結水除鹽系統，影響樹脂的交換容量和工作周期。
It is used to remove the rust, suspended matter and colloidal metal corrosion products in the circulating water, prevent these tiny suspended matter and colloidal particles from entering the condensate water desalting system, and affect the exchange capacity and working cycle of the resin.
3.化工廠全膜法水處理系統預處理Chemical pretreatment of membrane water treatment system
截留水中泥沙、粘土、懸浮物及其它微小顆粒，防止雜質進入超濾、反滲透等膜元件，堵塞過濾通道，造成機械污堵。可延長膜的清洗周期及使用壽命。
Interception of sediment, clay, suspended matter and other small particles in water, to prevent impurities into ultrafiltration, reverse osmosis and other membrane elements, blocking the filter channel, causing mechanical fouling. The cleaning cycle and service life of the film can be prolonged.
4.鋼鐵行業循環水過濾Circulating water filtration in steel industry
濾除循環水中的大量鐵銹、鐵渣、生物粘泥、藻類、微生物及其它腐蝕產物，防止管道及噴嘴堵塞。
Filter a large amount of rust, iron slag, biological slime, algae, microorganisms and other corrosion products in the circulating water to prevent pipe and nozzle blockage.
5.油田回注水過濾Oil field return water injection filtration
去除回注水中的懸浮物、大分子細菌、有機物和一些微小顆粒性雜質等，保護地下水資源不受污染。
The groundwater resources shall be protected from contamination by removing suspension, macromolecular bacteria, organic matter and some fine particulate impurities back into the water injection.
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型號 model number |
流量（m3/h） produced water quantity |
參考外形尺寸（Φ×H：mm） reference dimension |
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PCF75 |
75 |
Φ1200×3800 |
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PCF100 |
100 |
Φ1500×3800 |
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PCF120 |
120 |
Φ1500×4200 |
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PCF150 |
150 |
Φ2000×4000/Φ1800×4400 |
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PCF200 |
200 |
Φ2000×4700 |
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PCF250 |
250 |
Φ2200×5100/Φ2000×5300 |
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PCF300 |
300 |
Φ2200×5550/Φ2000×5750 |
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PCF350 |
350 |
Φ2400×5350/Φ2200×5850 |
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PCF400 |
400 |
Φ2400×5700 |
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PCF450 |
450 |
Φ2400×6200/Φ2800×5600 |
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PCF500 |
500 |
Φ2800×6500 |
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注：表中設備規格僅供參考，具體應以雙方簽字的設計圖紙為準。 Note: the equipment specifications in the table are for reference only, and shall be subject to the design drawing signed by both parties. |
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型號 model number |
流量（m3/h） produced water quantity |
參考外形尺寸（Φ×H：mm） reference dimension |
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PCF5 |
5 |
Φ380×1500 |
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PCF10 |
10 |
Φ400×1750 |
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PCF15 |
15 |
Φ480×1700 |
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PCF20 |
20 |
Φ550×1850 |
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PCF25 |
25 |
Φ550×2200 |
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PCF30 |
30 |
Φ650×2500 |
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PCF40 |
40 |
Φ800×2500 |
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PCF50 |
50 |
Φ900×2700 |
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PCF60 |
60 |
Φ1000×2800 |
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注：表中設備規格僅供參考，具體應以雙方簽字的設計圖紙為準。 Note: the equipment specifications in the table are for reference only, and shall be subject to the design drawing signed by both parties. |
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設計壓力 Design Pressure |
0.6Mpa |
工作溫度 Working Temperature |
5～60℃ |
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工作壓力 Working Pressure |
0.55Mpa |
反洗周期 Cycle Of Backwashing |
3～10h |
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水壓實驗壓力 Water Pressure Test Pressure |
0.75Mpa |
反洗用時 Time Of Backwashing |
5～10min |
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設計溫度 Design Temperature |
0～60℃ |
過濾精度 Filtration precision |
2～5μ |
1)設定反沖洗壓力（0.5-0.8㎏/㎝2）時，不要設定過高，否則會造成過濾水質惡化，水量減少，排管異常等。
Set back flush pressure (0.5-0.8㎏/㎝2), don't set too high,ｏｒ will cause deterioration of water quality, water flow reduction and abnormal exhaust pipe, etc.
2)原水進水口裝調節閥和止回閥；反沖洗進水口裝止回閥。
Install regulating valve and check valve at raw water inlet; install check valve at backflush inlet.
3)運行狀態下嚴禁往回轉齒輪處伸手或放入其他物體等。
It is strictly prohibited to reach for ｏｒ put other objects into the rotary gear under the running state.
4)停機后一定要反復沖洗過濾纖維，徹底排除過濾器內部的水（使過濾纖維絲不粘有懸浮物，如沒有沖洗干凈，則會降低過濾效果）。
After the filter is shut down, it is necessary to repeatedly flush the filter fiber, and completely remove the water inside the filter (making filter fiber filaments free of suspended solids; if not, the filtering effect is reduced)
5)一個月至少進行藥劑浸泡清洗一次，用CaCLO2或NaCLO等消毒劑（CL的濃度為20ppm）注入過濾器內浸泡至少12個小時左右，進行氣、水混合沖洗清除濾材纖維絲上的藻類和微生物等物質。
Soak and clean at least once a month. Infuse disinfectant such as CaCLO2 ｏｒ NaCLO (CL concentration is 20ppm) into the filter and soak for at least 12 hours. Then mix air and water to rinse and remove algae, microorganisms and other substances on the filter fiber.
6)建議三個月一次拆下所有閥門，用軟布徹底清除其內異物。
It is recommended to remove all the valves once every three months and thoroughly remove the foreign bodies with soft cloth.
7)為防止回轉齒輪生銹，需定期涂抹潤滑脂。
To prevent rotary gear from rusting, grease should be applied regularly.
|
現象malfunction |
故障原因The cause of the problem |
檢查處理 |
|
1.出水水質惡化 |
1.超過了反沖洗設定壓力Backwash set pressure exceeded 2.纖維絲發生異常The fiber filament is abnormal 3.原水進水閥門過大，進水量過大Raw water inlet valve open too large, Excessive inflow 4.原水懸浮物過高Suspended solids in raw water are too high 5.原水懸浮物直徑過小Raw water suspended solids diameter is too small |
1.準確設定反沖洗壓力Accurately set backflush pressure 2.和生產廠商聯系Contact the manufacturer 3.調整進水閥門Adjust inlet valve
4.檢查前處理設備Check the pretreatment equipment 5.調整加藥量Adjust the dosage |
|
2.處理水量減少 |
1.原水水泵發生異常The raw water pump is abnormal 2.原水進水閥開啟過小Small opening of raw water inlet valve 3.反沖洗不徹底The filter is not thoroughly being backwashed 4.異物堵塞水泵進水口Foreign matter clogs the pump inlet |
1.修理或更換Repair ｏｒ ｒｅｐｌａｃｅ 2.調整原水進水閥門Adjust the raw water inlet valve 3.重新進行反沖洗Redo the backwash 4.檢查水泵進水口Check the pump inlet |
|
3.氣缸運行時有異響 |
1.軸承發生故障Bearing failure 2.回轉齒輪生銹Rotary gear rusting |
1.更換軸承ｒｅｐｌａｃｅ the bearing 2.除銹、涂潤滑油Remove rust and apply lubricant |
|
4.氣動閥不開啟 |
1.閥門卡住Valve sticking 2.氣動管安裝方向錯誤Pneumatic tube installed in the wrong direction 3.氣泵發生故障The air pump broke down |
1.修理或更換氣動閥Repair ｏｒ ｒｅｐｌａｃｅ pneumatic valves 2.重新調整氣動管方向Readjust the direction of the pneumatic tube 3.修理或更換氣泵Repair ｏｒ ｒｅｐｌａｃｅ the air pump |
|
5.反沖洗不徹底 |
1.反沖洗設定時間短Back flush set time is short 2.反沖洗氣量少Less backwashing airflow 3.纖維絲上有附著物繁殖Filaments with attachments to bree |
1.調整反沖洗時間Adjust the backwash time 2.檢查羅茨風機和空氣管路Check roots fan and air line 3.用氯氣消毒殺菌Sterilize with chlorine gas |
見隨機交貨資料。
See delivery documentation.
Suzhou Industrial Park Yinghan Power Auxiliary Machine Co., Ltd
聯系人：王經理
Contact Person: Manager Wang
手機：18934577129 電話：0512-62930686
Mobile phone: 18934577129 Telephone: 0512-62930686
E-mail: 18934577129 @163.com
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